The recall covers certain 2012 Santa Fe SUVs, 2015 and 2016 Veloster cars, and Sonata Hybrid cars from 2011 through 2013 and 2016. The vehicles have 2.4-liter, 2-liter or 1.6-liter engines.
The recall will address a manufacturing issue that could cause the connecting rod bearings to wear out and the engines to fail, Hyundai said. A damaged connecting rod could puncture the engine block, causing the engine to stall. It also could let oil leak onto hot surfaces, increasing the risk of a fire.
The recall stems from discussions in a 2019 U.S. National Highway Traffic Safety Administration investigation into engine failures and fires, the company said. When the investigation began the agency said it had owner complaints of more than 3,100 fires, 103 injuries and one death.
FLORIDA, UNITED STATES - 2019/10/11: A sign is seen at a Hyundai car dealership. Hyundai and Kia announced on October 11, 2019 that they have agreed to settle a class action lawsuit over engine fires by paying customers who purchased certain Hyundai
Owners will be notified around Jan. 22. Dealers will inspect the engines and replace them if the bearings are damaged. All vehicles will get a knock sensor system to monitor symptoms that come before an engine fails.
Last week the NHTSA announced that Hyundai and affiliated Korean automaker Kia must pay $137 million in fines and or safety improvements because they moved too slowly to recall over 1 million vehicles with engines that can fail. The fines resolve a three-year government probe into the companies' behavior involving recalls of multiple models dating to the 2011 model year.
Hyundai will pay $54 million and invest $40 million to improve safety operations under an agreement reached with the agency. Another $46 million in penalties will be deferred as long as the Korean automaker meets safety conditions, NHTSA said.
Engine failure and fire problems with Hyundais and Kias have plagued the companies for more than five years, affecting the owners of more than 8 million vehicles.